Boucherie Borghi Group OVALE
Borghi Group OVALE
In 2016 at the INTERBRUSH Exhibition in Freiburg, Germany, for the first time in history, the Boucherie Borghi Group introduced one of their newest innovations named “OVALE” (which means “oval” in Italian as the machine works in an oval layout). This is the first ever double-head, staple-set brush manufacturing machine for manufacturing larger sized brushes such as household products and janitorial products running fully automatically (drill, fill, trim, flag, eject finished brush) without ever stopping the drilling and filling process! ZERO INDEX TIME!
The machine is revolutionary in that it has many desirable features such as five (5) axes of motion, continuously drilling and filling for higher output WITH NO INDEX TIME on most brush models. There is a very quick and easy to load brush/broom block conveyor feeder that automatically orients the blocks, robots for loading the blocks into the carriages, electronic trimming and flagging by means of servomotors and excellent accessibility for change-over and maintenance. This is all achieved thanks to an innovative design where the brush carriages that carry the brush/broom blocks are completely independent of one another as they run around an oval track from one work station to the next. The operator workspace is kept compact with a well thought-out layout which adds to the overall efficiency and safety of the machine. Running up to 600 RPM continuously, means reaching the incredible tufting speed of up to 1200 tufts per minute for larger sized broom and brush products!
Universal high-output double header
The Ovale is a truly revolutionary machine in so many aspects: Very universal with 5 axis CNC control, continuously drilling and filling for a higher output, a very quick and easy to fill handle feeding conveyor, electronic trimming by means of servomotors, and excellent accessibility for change-over and maintenance. The operator workspace is kept compact, with a well thought-out layout, which adds to the overall efficiency and safety of the machine.
Very high output: No index time on many brush models and high tufting speed of up to 1200 tufts per minute
Numerically controlled, electronic trimming station (no profiled trimming units or patterns required)
Universal handle feeder conveyor with orientation feature and automatic positioning available
Available for brooms up to 62 cm, toilet brushes and dish brushes, with easy to change brush holders.
(mm): 95 65 35
(tufts/min): 1100 1200
fiber length (mm): 280 160
fiber length (mm): 40 40 20
filling tool (mm): 7.3
filling tool (mm): 1.6
consumption (kW): 12
consumption (nL/min): 400
7670 W 5425 H 2800